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REQUIREMENTS & DEFINITION OF INITIAL CONCEPTS

  • Definition of product requirements and specifications based on the application considered
  • Concept definition based on the product requirements

 

   

PRODUCT DESIGN

  • 2D / 3D design of the device / package, with focus on :
    • manufacturability (DfM),
    • integration (DfA),
    • cost (DTC),
    • testability (DfT)
    • and reliability (DfSS)

     

  • Electronic design (PCB & routing - 1st and 2nd level)
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  • Optical / Opto-mechanical design
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  • Thermal design & simulations
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  • Performance and reliability simulations (for instance based on finite elements)
    • thermomechanical stress
    • mechanical shocks,
    • fatigue
    • ...
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  • Generation of documentation (2D drawings, BoM..) for prototyping and / or industrialization
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  • Risk mitigation - Design FMEA
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PROTOTYPING

  • Prototyping of functional prototypes or dummy devices,
  • Additive Manufacturing

 

   

BENCHMARKING

  • Cost evaluation
  • Performance / Design benchmarking
  • Reverse Engineering

 

   

INDUSTRIALIZATION

  • Specification and qualification of components, suppliers selection
  • Definition & set up of manufacturing / assembly processes
  • Selection of production equipments and suppliers
  • Definition of production layout, manufacturing flow, and infrastructure (inc. cleanrooms)
  • Risk mitigation - Process FMEA

 

   

PRODUCTION SUPPORT

  • Process simulations (mold filling, sheet metal stamping and folding, etc..) for process troubleshooting and/or improvement
  • Failure analysis
  • Implementation of Quality metric and KPI
  • Preparation for audit / certification

 

   
     
     
 

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